A Guide on the 7 Best Plasma Cutters

7 Best Plasma Cutters of 2022 – Reviews and Buyers Guide

Plasma cutters have come a long way since they were first developed back in the 1960s.  Modern plasma cutters are easier to use and easier to transport than ever before.   

If you are a hobbyist, welder, DIY enthusiast, metal art sector or are in the manufacturing industry then you certainly need to look into buying one of these handy tools.  They offer great convenience and enable you to complete a variety of cutting projects with great ease. 

Plasma cutters function by applying an accelerated jet of hot plasma onto electrical conductive materials.  You can use modern plasma cutters to cut various metal types such as steel, stainless steel, aluminum, brass, copper and more.  These handy cutting devices are frequently utilized in fabrication shops, auto repair and restoration companies, for industrial construction companies and is loved by all that enjoy doing home DIY projects all on their own.   

The reason these cutters are so popular is first that they are obtained at a fairly good price and secondly, these machines enable you to perform precision cutting at a low cost.   

There are quite a few different plasma cutter brands available on the market and cutter prices can vary quite a lot.  If you don’t know where to start when it comes to selecting the best type and brand then rest assured because you have come across the right guide.  This buyer’s guide offers reviews on the top 7 plasma cutters currently available.  Our researches considered all the main features and specifications of numerous plasma cutters in order to identify the best and in our buyers guide we focus on connecting you to the plasma cutter that suits your need.


In a Rush?  Here is our best pick 

We know just how busy many welders can be.  If you don’t have the time to scan through our list and review on the top 7 plasma cutters then you can skip right ahead and invest in the Hypertherm 088079 Powermax30 Hand Plasma System This is the overall best plasma cutter that offers the best value for money and will be a sound investment because it offers you great benefits like the following; 

  • Thin to thick cutting abilities 
  • Easy to use  
  • Light and portable 
  • Offers fast cutting speed 
  • Very good for beginners to experts 
  • Features state of the art consumer technology 

If you can afford this machine then we are sure that this will be a worthy investment that will serve you for many long years to come.  But if this plasma cutter doesn’t fulfill your exact need then you can always consider the other 6 plasma cutters we have featured on this list.   

RANK

PICTURE

NAME

RATING

SHOP

№1

​​The Hobart 500566 Airforce 40i Plasma Cutter - best for home use

The Hobart 500566 Airforce 40i Plasma Cutter - best for home use 

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98%
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amazon

№2

The Miller Spectrum 625 X-Treme Plasma Cutter - The Best Cutter for frequent traveler

The Miller Spectrum 625 X-Treme Plasma Cutter - The Best Cutter for frequent traveler 

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96%
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amazon

№3

The Hypertherm 088079 Powermax30 Hand Plasma System - Best for beginners

The Hypertherm 088079 Powermax30 Hand Plasma System - Best for beginners 

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92%
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amazon

№4

The Hyperikon 3-in-1 Plasma Cutter - The best multipurpose machine

The Hyperikon 3-in-1 Plasma Cutter - The best multipurpose machine 

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92%
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№5

The Lotos LTP5000D Plasma Cutter - An Amazon bestseller

The Lotos LTP5000D Plasma Cutter - An Amazon bestseller 

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80%
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№6

​The Ramsond CUT 50DX Plasma Cutter - the budget friendly

The Ramsond CUT 50DX Plasma Cutter - the budget friendly 

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66%
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№7

​The Lotos LTP8000 Plasma Cutter - The best for industrial use

The Lotos LTP8000 Plasma Cutter - The best for industrial use 

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58%
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Details Information chart 

Need to quickly check the leading specs on the best plasma cutters available?  Our chart is just what you need to do just this.  Our chart allows you to instantly see all the major differences between our top pics and you can identify the best one for your need at an instant glance. 

PLASMA CUTTER

WEIGHT

INPUT

CUT THICKNESS

SEVERANCE THICKNESS

Best for

Lotos LTP5000D Plasma Cutter

26 lbs

110-220V

½”

¾”

Amazon bestseller

Hypertherm 088079 Powermax30 Hand Plasma System

37 lbs

200 - 240V

1 1/8”

½”

beginners

Hobart 500566 Airforce 40i Plasma Cutter

34.3 lbs

220/230/240V

7/8”

Cell

home use

Miller Spectrum 625 X-Treme Plasma Cutter

21 lbs

120 - 240V

5/8”

Cell

travelers

Lotos LTP8000 Plasma Cutte

65.1 lbs

220V

1”

1 ½”

Industrial use

Ramsond CUT 50DX Plasma Cutter

19 lbs

110 - 120V

¾”

1”

Budget friendly

Hyperikon 3-in-1 Plasma Cutter

35.5 lbs

120 - 240V

½”

Cell

Multi purpose

Reviews on the top 7 plasma cutters 

With lots of great brands like Hypertherm, Hobart, Miller Electric and more to choose from and with a variety of different plasma cutter models out there, it can be quite challenging to find the best cutter for your unique need.  You probably want something that offers all the needed power and functionality yet falls within your budget range.  You also want to avoid buying something that is of poor quality or that is likely to break down on you if it is too small to handle heavy-duty use.  In this review, we go into the details on all the best plasma cutters currently available so you can understand the leading differences and the main features of our top 7.  Here is a quick guide on the 7 best plasma cutters you can buy right now;

The Lotos LTP5000D Plasma Cutter - An Amazon bestseller

 At the tippy top of our list, we have the Lotos LTP5000D Plasma Cutter.  This plasma cutter is an Amazon bestseller and is a great cutter for hobbyists or for those that want to invest in something that has been tried and tested by many people.  

This little lotus plasma cutter has a slightly different look to most of Lotos products since it is bright red where so many other welders are matt black.  The plasma cutter has a firm top handle that allows you to move it around with great ease and only weighs 26 pounds which makes it perfect for projects on the go. 

Overall the machine is very handy for a variety of projects.  It is the perfect tool for all welders and it is particularly loved by metal artists since the cutter makes it so easy to create all sorts of creative steel art projects such as fire pits, wall art, sculptures and much more. The cutter can be used to cut a max thickness of ½” or a max severance thickness of ¾” and is perfect for use on various metals such as stainless steel, alloy steel, mild steel, copper and aluminum. 

The non-touch pilot arc torch is effective for cutting rough, painted and rusty surfaces and the machine functions via automatic dual voltage and dual frequency technology that allows you to run directly on 220V or 110V currents or different Hz power frequencies. 

It is very easy to use, offers 10-50 AC/DC output and you can get this machine ready for cutting in 1 minute.   The cutter is also very safe thanks to a PAPST advanced cooling system that prevents overheating. 

​Specifications 
  • Amp output - 10-50A 
  • Duty Cycle - 60% at 50A 
  • Input - 110V / 220V 
  • Cut thickness - ½” 
  • Severance cut thickness - ¾” 
  • Weight - 26 pounds 
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Pros
  • Dual voltage 

  • Dual-frequency 

  • Non-touch pilot arc 

  • Easy to use 

  • Quick to set up 

  • Functional for a variety of projects 

  • Can be used to cut various metals 

  • Very easy to transport thanks to lightweight 

  • PAPST advanced cooling system 

  • Affordable price 

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Cons
  • Small for excessive industrial use 

  • Expensive consumables for this model 

The Hypertherm 088079 Powermax30 Hand Plasma System - Best for beginners

If you need an impressive plasma cutter that exceeds expectations in terms of durability, efficiency and quality then you should consider investing in the Hypertherm 088079 Powermax30 Hand Plasma System.   

Overall, this plasma cutter looks pretty fantastic.  The compact unit features a silver encasing with the Powermax brand accented on the side of the unit.  The cutter weighs only 37lbs and is fitted with a sturdy top handlebar which makes it remarkably easy to transport.   

 This plasma cutter is perfect for numerous cutting projects. It has a two-in-one design that allows you to cut thick metal or simply fit your FineCut consumables so you can get to work on thin metals. It is capable of cutting ½” - ¾” metals with great ease and is suitable for cutting various metal types. 

This cutter is designed with consumable technology that enhances the speed and sterling cut quality and enabled designers to create a compact kit that is so easy to transport wherever you need it. 

The cutter is very easy to use and is often preferred for beginner cutters that want to learn the trade.  To operate the system you need to connect it to an AC power source which you can generate from live current or generator.  The system runs on compressed air such as shop air, bottled air or can be connected to a portable air compressor.  

​Specifications 
  • Amp output - 20 - 45A 
  • Input - 200-240V 
  • Duty cycle - 50% at 45A 
  • Cut thickness - ½ 
  • Severance thickness - 1-1/8” 
  • Weight - 37lbs 
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Pros
  • A very powerful machine that can cut up to 1-1/8” steel 

  • Attach the right consumables for cutting very thin steel 

  • Very lightweight and portable 

  • The kit comes with lots of accessories  

  • It is very easy to use and recommended for beginners 

  • The cutter is perfect for home to industrial use 

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Cons
  • Can be expensive for some

​​The Hobart 500566 Airforce 40i Plasma Cutter - best for home use

Hobart is a favorite brand for many because they are known for creating such high-quality welding machines and their plasma cutters certainly do please in terms of quality and functionality.   

The plasma cutter features the usual design of other products in the Hobart range.  It has a white casing with the Hobart brand presented on the side of the kit.  The machine is fitted with a top carry handlebar and weighs only 34.3 pounds which makes it very easy to carry around on-site or to transport. 

This plasma cutter is perfect for several household or DIY tasks and can be very handy in semi-industrial industries.  It offers a solid duty cycle, fast cutting speed and is very reliable.  The cutter can cut up to 7/8” steel and uses Auto-Retire technology which enables you to cut through metal that is coated with other elements such as rust and paint.   

It is very safe to use since it is fitted with an ergonomic safety trigger.  The 240V plasma cutter is also very air efficient and can be considered as one of the top picks on the market. 

​Specifications 
  • Input - 220/230/240V 
  • Duty cycle - 50% at 40A 
  • Weight - 34.3 lbs 
  • Cutting thickness - 7/8” 
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Pros
  • Lightweight and easy to transport 

  • Perfect for various cutting tasks 

  • Wind tunnel technology  

  • Fan-on-demand 

  • Pilot air controller for expanded materials 

  • Offers powerful cutting performance 

  • Has an ergonomic safety trigger 

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Cons
  • Can be expensive for some  

  • Ground clamps appear to be weak

The Miller Spectrum 625 X-Treme Plasma Cutter - The Best Cutter for frequent traveler

Ever wished that there was a cutter that comes as a complete kit you can load in the back of your truck with great ease?  The Miller Spectrum 625 X-Treme Plasma Cutter is a dream comes true because it is considered the most portable plasma cutter since it comes with an X-Casetm case that allows you to pack up the entire kit with great ease.   This cutter is perfect for project workers and contractors that constantly work on different sites and in different locations because it is so light in weight and so easy to transport.  

The plasma cutter itself features Miller Spectrum’s usual blue casing with white branding on the side.  It has a carrying strap which isn’t quite as ideal as a handle bar but is still functional.  The cutter is extremely light at just 21lbs which is one of the big characteristics that makes it so easy for travel. 

The 120-240V power cutter is referable for light construction projects.  It features Auto-refire technology that controls the cutting process and can be used to cut various types of metal and can cut up to 5/8” steel. 

​Specifications 
  • Input - 120 - 240V 
  • Duty cycle - 50% at 40A 
  • Weight - 21lbs 
  • Cutting thickness 5/8” 
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Pros
  • Very powerful cutter 

  • Very light and easy to transport 

  • Comes with a X/Casetm case  

  • Very easy to use 

  • Perfect for small to medium cutting projects 

  • Auto-line technology and MVP technology 

  • Auto-refine technology enhances cutting quality

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Cons
  • Expensive for its capability 

  • Only suitable for light to medium cutting tasks 

​The Lotos LTP8000 Plasma Cutter - The best for industrial use

If you need a plasma cutter that can go the distance then the Lotos LTP8000 Plasma Cutter is the right pick for you and the best part is that this cutter is available rather affordable compared to some smaller units.   

This cutter features a bright blue case with the Lotos brand printed to the side of side-fitted cooling vents.  The case is fitted with two top handlebars that allow you to carry the entire unit with great ease. 

This cutter is perfect for industrial projects because it can clan cut a max thickness of 1” or max severe up to 1 ½”.  It is perfect for cutting various metals such as stainless steel, alloy steel, mild steel, copper and aluminum. 

The cutter is fitted with a non-touch Pilot arc that allows you to cut through various coatings such as paint and rust with ease.  The plasma cutter is practical for heavy-duty use because it is fitted with an advanced cooling system that enables you to work for longer periods of time.  The 80Amp cutter has a dual frequency of 50/60Hz and functions on 220V input current.  

It is less portable than other units on this list since it does weight 65.6 pounds although this is expected for a machine that can cut steel objects at such an extreme thickness. 

​Specifications 
  • Input - 220V 
  • Duty cycle - 60% at 80A 
  • Weight 65.1 lbs 
  • Clean cut thickness - 1” 
  • Severe thickness - 1 ½” 
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Pros
  • Perfect for large industrial projects 

  • The advanced cooling system is perfect for heavy-duty work 

  • Non-touch pilot arc enables you to cut through non-steel coatings 

  • Pilot arc CNC and hand cutting 

  • IGBT component with heavy-duty design 

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Cons
  • Heavyweight makes it hard to transport 

  • Not quite as good for cutting thinner metals 

​The Ramsond CUT 50DX Plasma Cutter - the budget friendly

If you are shopping for a plasma cutter that can be used on various projects but that falls within a tight budget then you won’t go wrong with the Ramsond CUT 50DX Plasma Cutter.  This plasma cutter offers great functionality and flexibility for its price. 

The machine has a matt black encasing with a top fitted foldable handlebar for easy carrying.  The Ramsond branding is displayed to the sides of side fitted air vents and at 19 pounds, this cutter is pretty easy to carry around or transport. 

The cutter offers great functionality because it can clean-cut up to ¾” or severance cut up to 1”.  It also features automatic dual voltage and dual frequency of 110/220V and 50/60Hz which is very convenient for working at different locations.  You can use it to cut a variety of metal types such as steel, carbon steel, alloy steel, copper, brass, aluminum, and other conductive metals.  The cutter is also very easy to set up and use. 

​Specifications 
  • Input - 110-120V 
  • Duty cycle - 60% at 50A 
  • Weight - 19 lbs
  • Clean cut thickness - ¾”
  • Severance cut thickness - 1”
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Pros
  • Dual voltage 

  • Dual-frequency 

  • Digital inverter technology 

  • Long hose length 

  • Compact design and very lightweight 

  • Functional for various cutting projects 

  • Very good clean cut and severance performance for its price 

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Cons
  • Uncomfortable trigger placement 

  • Can overheat when overused 

The Hyperikon 3-in-1 Plasma Cutter - The best multipurpose machine

Are you someone that hates to set up and haul around lots of different tools and machines?  Then the Ramsond CUT 50DX Plasma Cutter is perhaps the best investment for your nature.  This multifunctional plasma cutter is also a TIG welder and an IGBT inverter which gives you lots of functionality and flexibility for various projects. 

The cutter is black in design with the Hyperikon brand featured on the side.  A top fitted handlebar makes it pretty easy to carry around especially since the cutter weighs only 35.5 pounds. 

An IGBT inverter functions on 120/240V current and produces 10-45A adjustable output power.  The cutter is fitted with a TIG-17 torch for stick welding but is also suitable for stick welding with up to 5mm welding rod.   

The plasma cutter offers good performance.  It can clean-cut up to ½” thick steel and is functional for welding and cutting various types of metal.  It is the perfect kit for those that are limited to workshop space or for those that travel to different sites to complete jobs.  With this machine, you have everything you need for taking on a huge variety of repair projects and especially for emergency repairs so you can get projects up and running in no time at all.  

Specifications 
  • Input - 120 - 240V 
  • Duty cycle - 60% 
  • Clean cut thickness - ½” 
  • Weight - 35.5 lbs 
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Pros
  • The 3-in-1 machine is perfect for taking on a variety of projects 

  • Lightweight and easy to transport 

  • Dual-frequency  

  • Digital display 

  • Adjustable amperage 

  • Easy to use and quick to set up

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Cons
  • Prone to air leaks 

  • Small for industrial projects 

  • Doesn’t cut extremely thick steel 

Final Verdict

All of the plasma cutters featured on this list are made of high-quality materials and are reliable products that will offer you great functionality for many years to come.  If you find it hard to identify the best for your need then you can consider this buyers guide to help you choose. 

The budget-friendly solution - If you are shopping on a tight budget then the Ramsond CUT 50DX Plasma Cutter is the best pick because it is so functional and affordable.  The Lotos LTP5000D Plasma Cutter is however also a good pick at about the same price. 

The most versatile - Those that love a single machine that can do it all should invest in the Hyperikon 3-in-1 Plasma Cutter.  This machine is an inverter, plasma cutter, and a TIG and stick welder all in one. 

The best pick for industrial use - If you need something for heavy-duty use or commercial projects then you can invest in the Lotos LTP8000 Plasma Cutter.  The cutter is very reliable and air cooling technology prevents it from overheating during prolonged use. 

A tried and tested solution - Those that prefer something popular that have been tried and tested by many can buy the Lotos LTP5000D Plasma Cutter.  It is an Amazon bestseller with lots of reviews and advice to check out. 

The best for beginners - If you are just starting in plasma cutting then the Hypertherm 088079 Powermax30 Hand Plasma System is a good pick.  This cutter can be used for thin to very thick cutting projects.  It might be expensive but it will serve you well. Beginners that cannot quite afford this cutter can also look into the Hobart 500566 Airforce 40i Plasma Cutter or even the Ramsond CUT 50DX Plasma Cutter since they are also very easy to use and very agreeable in terms of price.   

The best pick for travelers - Contractors and those that frequently travel between work sites can consider the Miller Spectrum 625 X-Treme Plasma Cutter.  It is a good quality machine that is very light and very portable thanks to the carry case that is supplied with the machine.   

The best for hobbyists and home use - If you need something for home use or hobbies then you can certainly consider the Lotos LTP5000D Plasma Cutter, Hobart 500566 Airforce 40i Plasma Cutter, Hyperikon 3-in-1 Plasma Cutter or even the Ramsond CUT 50DX Plasma Cutter.  These are all perfect for small cutting projects in and around the house or for those that love to create art or take n DIY projects around the house 

We hope that this guide served you well in identifying the best plasma cutters on the market or to help find the cutter that suits your specific need best.  Our guides are perfect for helping you make a worthy investment so you can enjoy the best work functionality, get the best quality products and so you can enjoy the best value for money.

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