7 Best Stick Welders – Buyers Guide [2022]

Stick welding is one of the most common forms of arc welding.  This welding method is used across the globe in numerous industries and even in domestic dwellings by DIY enthusiasts. Everyone that gives welding a try starts at stick welding.

One of the main reasons so many people use stick welding is that it is quite simple compared to some of the welding options out there.  Basically you use a stick (electrode) to strike an arc.  The flux coating on the welding rod or stick acts as a shielding gas that burns off.  The shielding gas creates an atmosphere that prevents oxygen and other elements from compressing the quality of the weld.  This shield it creates is also why this form of welding is also known as shielded metal arc welding. Inside the stick or welding rod there is metal filler that is applied to a surface to become a weld.

Stick welding has come a long way since it was first developed in the 1800s.  Our modern stick welding units are very light, easy to transport and many of these new version stick welding machines offer multiple functions such as a combination of stick, MIG and TIG welding and many can also be used for plasma cutting.

If you are looking for the best stick welder then you have come to the right place because in this review we are going to discuss the current top 7 welding helmets you can buy right now.

In a Rush?  Here is our top pick

Don’t have the time to scan through our in-depth review and guide?  No problem.  You can simply skip ahead and select the EverlastPowerPro 164.  This is one of the best welders on the market because it is suitable for Stick and TIG welding as well as for plasma cutting.  It also functions on household to industrial currents and provides a powerful output of 160A. 

RANK

PICTURE

NAME

RATING

SHOP

№1

The EverlastPowerPro 164 - The overall best

>> Show More

100%
Fill Counter
amazon

№2

The AmicoARC-160D Welder

>> Show More

92%
Fill Counter
amazon

№3

Forney Easy Weld 299 125FC Flux Core Welder

The Forney Easy Weld 229 125FC - A best pick for beginners

>>Show More

88%
Fill Counter
amazon

№4

The Lotos LTPDC2000D Multi Process Welder - The budget friendly TIG welder and Cutter

The Lotos LTPDC2000D Welder

>> Show More

84%
Fill Counter
amazon

№5

HITBOX ARC160 Stick MMA Welding Mahine 220V Inverter Portable Rod Stick Arc Welder

HITBOX ARC1690 Stick MMA welder

>>Show More

82%
Fill Counter
amazon

№6

​​The Hobart 500566 Airforce 40i Plasma Cutter - best for home use

The Hobart 500570 Stickmate 160i

>>Show More

80%
Fill Counter
amazon

№7

The Longevity 721405557523 Stick Welder - The best for home use

>>Show More

72%
Fill Counter
amazon

Details Information chart

If you want to quickly scan through all the leading features of our top welders then please have a look at our comparison chart.  This chart enables you to instantly see the main differences between these top stick welding machines so you can find one with the right performance and capabilities in a flash.

WELDER

WEIGHT

INPUT

AMP

FUNCTIONS

EverlastPowerPro 164

60lbs

110 / 120V

160A (Stick) 120A(TIG)

TIG, Stick and Plasma cutter

Amico ARC-160D Welder

16 lbs

115 / 230V

160A

Stick weld and soldering

Forney Easy Weld 229 125FC

62 lbs

120 V

30 - 140A

Weld only

Longevity 721405557523 Stick Welder

15 lbs

110 / 220V

30 - 140A

Stick welding only

Hobart 500570 Stickmate 160i

20 lbs

120 / 240V

20 - 160 A

Stick weld only

Lotos LTPDC2000D Welder

42.3 lbs

110 / 220V

50 - 200A

TIG, Stick and plasma cutting

HITBOX ARC1690 Stick MMA welder

8.86 lb

190 / 250V

160A

Stick, MMA, arc and inverter

The 7 best stick welders

You are probably eager to learn more about the top 7 stick welders currently available on the market and who can blame you.  These handy machines are functional for a number of different DIY and industrial projects and the right machine can make a world of difference in the quality of your welds.

Here is our top pick that you can definitely consider right now;

The EverlastPowerPro 164 - The overall best

This green welder excels in terms of quality and functionality.  The welder is functional for 160A TIG and 120A stick weld320ing as well as for plasma cutting.  It functions on 110V - 220V currents and features leading design elements such as inverter technology.  The welder offers a stick weld range of up to 3.16” thick s248teel and is useful for welding and cutting a variety of metal types.

Specifications
  • Weight - 60 lbs
  • Input - 110 - 220V
  • Amp rating - 160A stick weld, 120 A TIG weld
  • Weld thickness - 3/16” single pass, 3/8” TIG, 5/8” plasma
  • Combo type - TIG, Stick and Plasma cutter
thumbs-up-icon

Pros
  • Multi process welder

  • 3-in-1 machine

  • AC & DC

  • Offers good weld thickness

  • Functions on household currency

  • Light in weight

  • Good AMP output

thumbs-down-icon

Cons
  • Expensive for some

  • 10,000 Watt continuous output is needed to function

The AmicoARC-160D Welder

This is one of the best welders for those that need something small, portable and easy to use.  The DC welding machine weighs only 16 lbs and has a top handlebar that makes it very convenient to transport or carry.  It functions on 115 and 230V current and offers a powerful 160A output.  It is quite affordable and has a smart fan function that offers overload protection.  The welder is perfect for stick welding and soldering.

Specifications
  • Weight - 16 lbs
  • Input - 115 / 230V
  • Amp rating - 160
  • Combo type - Stick weld and soldering
thumbs-up-icon

Pros
  • Very light and portable

  • Dual voltage function

  • Offers powerful AMP output

  • Very light weight

  • Affordable price

thumbs-down-icon

Cons
  • Not an all-round best on the market

The Forney Easy Weld 229 125FC - A best pick for beginners

Forney Easy Weld 299 125FC Flux Core Welder

This is one of the best welding machines for beginners.  The Forney Easy Weld 229 is lime green with a strong top fitted handle bar.  At 62 lbs it isn’t the lightest welder on the market but it is very functional for stick welding. 

It functions on 120 V input and offers 125A output.  The welder is preferable for beginners because it is so straightforward and easy to use.

Specifications
  • Weight - 62 lbs
  • Input - 120V
  • Amp rating - 30 - 140A
  • Combo type - Weld only
thumbs-up-icon

Pros
  • Functional on household currents

  • Cast aluminum wire drive

  • Quite easy to transport

  • Easy to set up and use

thumbs-down-icon

Cons
  • Too small for heavy duty projects

  • Nonfunctional for other types of welds

The Longevity 721405557523 Stick Welder - The best for home use

If you are looking for a good quality dedicated stick welder then this might just be the right pick.  The Longevity 721405557523 Stick Welder functions on 110/220V input and delivers a powerful 140A output.  It is lift TIG operation ready and weighs only 15lbs which makes it very easy to move and carry.  It is also fairly priced and perfect for DIY enthusiasts and hobbyists.

Specifications
  • Weight - 15 lbs
  • Input - 110 / 220V
  • Amp rating - 30 - 140A
  • Combo type - Stick welding only
thumbs-up-icon

Pros
  • Very light and portable

  • Very easy and simple to use

  • Offers a powerful AMP output

  • Functions on household currents

  • Perfect for DIY projects

thumbs-down-icon

Cons
  • No special features or technology

  • Good unit but not the most affordable on our list

The Hobart 500570 Stickmate 160i

​​The Hobart 500566 Airforce 40i Plasma Cutter - best for home use

Hobart is known for their reputation of creating superb quality welding machines and their Stickmate 160i is a good investment for anyone looking for something dependable and reliable. 

The welding machine is light at 20 lbs and comes with MVP adapters for 120 and 240V.  It is very easy to use and offers a 160A output.  The welder is capable of welding up to 5/32” steel and can be used on steel and stainless steel.

Specifications
  • Weight - 20 lbs
  • Input - 120 / 240V
  • Amp rating - 20 - 160 A
  • Weld thickness - 3/8” max
  • Combo type - Stick weld only
thumbs-up-icon

Pros
  • Light weight

  • Functions on household currencies

  • Good weld thickness

  • Very easy to use

  • Long work cables enhances work flexibility

thumbs-down-icon

Cons
  • Expensive compared to some dedicated stick welders

The Lotos LTPDC2000D Welder

The Lotos LTPDC2000D Multi Process Welder - The budget friendly TIG welder and Cutter

If you are someone that loves doing all sorts of weld and manufacturing jobs then this is the right welding machine for you.  This 3-in-1 welding machine is perfect for stick and TIG welding and is also functional for plasma cutting.  The welder is dual voltage with 110 / 220 V input and delivers a powerful output of up to 200A for stick and TIG welding.  It can cut up to ½” thick steel and at just 42.3 pounds it is quite a light and flexible machine to have.

Specifications
  • Weight - 42.3 lbs
  • Input - 110 / 220V
  • Amp rating - 50 - 200A
  • Combo type - TIG, Stick and plasma cutting
thumbs-up-icon

Pros
  • 3-in-1 welder

  • Powerful 200A output

  • Functions on household currents

  • Light in weight

  • Easy to use

  • Affordable for a multi-process unit

thumbs-down-icon

Cons
  • Machine specific consumables are expensive

  • Supplied weld leads are rather short

The HITBOX ARC1690 Stick MMA welder - The budget friendly

HITBOX ARC160 Stick MMA Welding Mahine 220V Inverter Portable Rod Stick Arc Welder

If you are shopping on a tight budget then this can be a very good investment.  The HITBOX ARC1690 Stick MMA welder is a multi-process welder that is functional for stick, arc, and MMA welding and it acts as a portable inverter.  The welder functions on 190/250V input and delivers a surprisingly powerful output of 160A.  It weighs only 8.86 lb which makes it very light and flexible for odd jobs.

Specifications
  • Weight - 8.86 lb
  • Input - 190 / 250V
  • Amp rating - 160A
  • Combo type - Stick, MMA, arc and inverter
thumbs-up-icon

Pros
  • Very light and portable

  • Easy to use

  • Powerful AMP output

  • Functional for various welding job types

thumbs-down-icon

Cons
  • Too small for large projects

  • 190V input is a bit unusual

Final Verdict


These are all good machines that will get the job done for you.  But with welders that range so widely in price you might want to consider this quick buyers guide to help you decide.

The overall best - The EverlastPowerPro 164 is the overall best stick welder you can buy because it features advanced tech that promotes quality and long duration welding.  This welder is however quite expensive but it is a multi-process unit suitable for TIG, stick welding and plasma cutting.

The budget friendly - If you are shopping a welding machine on a tight budget then we recommend the HITBOX ARC1690 Stick MMA welder.  It is very affordable and quite diverse since you can use it for Stick, MMA, and arc welding.  But with this cheap price comes a big challenge.  The welder functions on an odd 190V current.  If you want to overcome this currency issue then opt for something a bit more expensive but still affordable like the Amico ARC-160D Welder or the Forney Easy Weld 229 125FC.

The best for home use - The Longevity 721405557523 Stick Welder is a good pick if you are looking for something sturdy for home use.  It is light in weight, functions on household current and delivers a wide output of 30 - 140A. 

The best pick for beginners - Beginners love the Forney Easy Weld 229 125FC because it is easy to use and so affordable.  But if you know that you will be doing lots of welding for a long time to come then you can also consider the Hobart 500570 Stickmate 160i.  It is also very easy to use and excels in terms of quality.

The best multi-process welder - We have quite a few multi-process welders on our list.  If you love being able to do various tasks with the same machine then you can certainly consider the EverlastPowerPro 164.  But if this model is too expensive then the Lotos LTPDC2000D Welder could be a worthy alternative.

The best for stick welding only - Prefer something that is designed specifically for stick welding?  The Amico ARC-160D Welder, Forney Easy Weld 229 125FC or Longevity 721405557523 is all good picks.


Stick welding and plasma cutting - A plasma cutter is a handy feature at any given day.  The best welders on our list with plasma cutting abilities are the EverlastPowerPro 164 or the cheaper Lotos LTPDC2000D are good picks.

We hope this review and buyers guide served you well in finding the best stick welder for your need.  And if you are looking for a good welder to go with your stick welder then we welcome you to check out some of our other buyers guides.  Happy shopping and happy welding when your brand new welding machine arrives at your doorstep.

Leave a Comment: